Six Sigma Training



             


Thursday, March 13, 2008

Motorola Six Sigma Improvement, is About Training

Among the main issues on the minds of today's business execs is to achieve better results from the business. To obtain these coveted business results and improvements in the performance of the company, a focus needs to be placed on the Motorola Six Sigma training in corporations and businesses of all sizes.

This is contrary to what traditional methods have dictated. Though indeed, training is a desirable element within a business, with cost cutting at such a priority, training is usually one of the first things to go, in order to make room for other more "important" priorities.

With Motorola Six Sigma, on the other hand, the focus is on achieving success by improving the process of the performance of the business. Essentially, by bettering the process, the bottom line improves accordingly. This is done by using a project-by project technique for betterment where the projects are each individually linked to the priorities of the specific business.

This augmentation in the quality of the process relies heavily on the Motorola Six Sigma training, which is specifically designed to provide managers, Black Belts, and Champions with the skills and knowledge that they required for implementing the Motorola Six Sigma approach to each project.

Indeed, the Motorola Six Sigma training can be rather expensive - as training itself is a rather costly element, hence its quick removal from traditional business budgets - however, it has the ability to rapidly pay for itself. In fact, often, it takes only a single project to more than pay for the training of a company's Black Belt.

The time involved in training for Motorola Six Sigma is usually between two and three days for managers, two to five days for Champions, four weeks for Black Belts, and two weeks for Green Belts. Over time, the amount of training will need to grow beyond the initial amount of time.

The result of this training in Motorola Six Sigma throughout the company, however allows for a strong infrastructure development among the managers, champions, Black Belts, and other team members. Each of these individuals will be empowered with the knowledge and abilities for using the Motorola Six Sigma approach to improving each of the processes within the business for improving the results at the bottom line.

Though the cost of training has always been one that companies have struggled to incorporate in their budgets, especially when times are tough, Motorola Six Sigma should always be welcomed as an investment in the future of the business that will ensure dramatic and desirable results.

Tony Jacowski is a quality analyst for The MBA Journal. Aveta Solution's Six Sigma Online offers online six sigma training and certification classes for lean six sigma, black belts, green belts, and yellow belts

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Friday, February 29, 2008

Six Sigma Black Belts - What should they know?

Six Sigma Black Belts are fourth in the chain of personnel that play a key role in six sigma implementation. Six Sigma Black Belts form the critical link between the Master Black Belts who are higher up the chain and the Green Belts, lower in the chain. Six Sigma Black Belts need to devote 100% of their time to the implementation, with their primary focus on execution. Six Sigma Black Belts dealing mainly with day to day activities rather than generalities of the program. The role of Six Sigma Black Belts as frontline executives of the program is critical to the success of the organization.

Although Six Sigma demands high value personnel, not all of them are equally trained or talented. While causes for this disparity often causes loss of time and resources, it is important to implement standardization on what they should know as Six Sigma Black Belts, because they are essential for the fulfillment of program objectives. Here are the fundamental things Six Sigma Black Belts are expected to know:

Comprehensive Knowledge Of DMAIC Processes:

A Six Sigma Black Belt is expected to know the five basic principles of Six Sigma methodology as described by DMAIC. A deeper understanding of these five principles, to the core, is essential as a first step. The acronym DMAIC stands for defining the process, measuring the current process baseline, analyzing causality factors, improving the process by optimization and finally controlling the process flow and transition to production.

Thorough Knowledge Of Processes:

A thorough understanding of the processes, acquired by having worked on them as a full- time employee, is essential. The Six Sigma Black Belt should have substantial knowledge with hands on experience as the basis for identifying problem areas. Technical skills and active involvement in day to day activities are also paramount.

Familiarity With Tools And Techniques:

The implementation of Six Sigma methodologies is made possible through the use of various tools and techniques of measurement that help the decision making process. Familiarity with technical statistical tools is a must for Six Sigma Black Belts for effective 6 sigma implementation. Although formal training in statistics and analysis is not essential, Six Sigma Black Belts are expected to pick up this subject with relative ease.

Ability To Formulate Projects & Plans:

A Six Sigma Black Belt should able to make business plans and execute them in order to make sure that defined goals are achieved. Along the way, Six Sigma Black Belts are responsible for measurement of progress and the ability to articulate them in meaningful terms. Six Sigma Black Belts are expected to control the course of 6 sigma implementation for maximum gains.

Knowledge Of Customer Base:

A Six Sigma Black Belt should be aware of the roles of each key person and be independently able to devise, test and conduct customer surveys. He/she should also know how to interpret and validate the results, identify differences, and report and incorporate the results of the survey.

Role of Six Sigma Black Belts

Six Sigma Black Belts play the role of change agent. Their role is a position of leadership. They must possess the sharpest business acumen, strong communication skills, customer advocacy knowledge, leadership qualities, technical aptitude and most of all, patience.

Tony Jacowski is a quality analyst for The MBA Journal. Aveta Solutions - Six Sigma Online offers online six sigma training and certification classes for lean six sigma, black belts, green belts, and yellow belts.

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Thursday, January 31, 2008

Communication In Six Sigma

Deploying Six Sigma means entering a period of significant change in your organization. Productivity and morale almost always suffers in times of great change. The requirements of change and adaptation and the very human fear of the unknown add to stresses of the work environment. In these times, communication becomes more important than ever.

Communication throughout a Six Sigma project is very important because the power and scope of Six Sigma demands a significant commitment from everyone in the organization. Six Sigma successes require clear and open communication at all levels to transcend departmental barriers that would otherwise cause confusion. In addition, any change in an organization will meet some resistance, either intentional or just because of inertia. When management can effectively communicate that it is behind that change and can communicate the positive aspects of the change, resistance can be countered and overcome.

Company leadership must be willing to give Six Sigma teams all of the tools and information necessary to apply Six Sigma concepts to their day-to-day activities. It is crucial in Six Sigma projects to clarify the rationale, expectations, goals, and sequence of steps in the process. Six Sigma teams with clear, written goals accomplish far more in a shorter period of time than teams without them could ever imagine. This is true everywhere and under all circumstances. Documentation of the Six Sigma process is the opportunity to resolve any misunderstandings of the deployment. A schedule is developed that outlines the strategy to take the process from its current state to one that is within statistical control and in line with the company's Six Sigma goals. Roles need to be clearly defined in how individuals contribute to the schedule and strategy. Employees assess how they can contribute to the organization through the information they receive. A team's quality goals should be set to tie in with the overall company quality improvement goals. This happens only when the team has the knowledge they need.

Lack of clarity in communicating business information is probably more responsible for frustration and underachievement than any other single factor. It is unfortunately way too easy to not realize that communication is falling short of your organization's needs. Often senior managers sincerely believe they are adequately communicating with employees. However, managers can easily underestimate the number of issues on which employees need information and how much information they need.

How do you know what is important to employees and what to tell them? You need to put yourself in the position of the employees. If you were that person, what would be important for you to know to do your job? What would you be worried about in the current situation? What information would help you deal with change? How would you want to be told? You can't answer those questions yourself. You need input from the very people you are trying to understand. Communication is a two-way street?listening as well as talking. Asking a few individuals what is being said, what people are worrying and wondering about.

Also be aware that the way a person receives news can dramatically affect how he or she feels about it, so you need to choose the medium very carefully. E-mail can be perceived as cold and unfeeling, although it is useful for routine updates that don't have emotional overtones. Many messages are better delivered in person, either to individuals or to the team as a whole.

Communication skills take practice. Always be sure the message remains honest, clear and compassionate. Have integrity and build trust. Don't say what you don't mean. Don't promise anything that you cannot or will not fulfill. Above all, follow through on your commitments and promises. Nothing turns employees off more than feeling betrayed. Sincere, caring, and constant communication will form the basis for building employee engagement throughout Six Sigma deployment.http://www.6sigma.us Peter Peterka is the principal Six Sigma Consultant in practice areas of DMAIC and DFSS.Peter has over 15 years experience including implementation ofSix Sigma in Healthcare

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Wednesday, January 9, 2008

Six Sigma for Small Business

It is not surprising that some people may perceive Six Sigma as being only for large corporations. Major corporations such as Allied Signal, Black & Decker, Dow Chemical, Dupont, Federal Express, General Electric, Johnson and Johnson, Kodak, Motorola, Sony, and Toshiba have all rolled out Six Sigma efforts and achieved outstanding results. Yet, it is incorrect to think that Six Sigma process improvement results can only be achieved by huge organizations. Small businesses can also succeed in implementing Six Sigma and reap the process improvement benefits that Six Sigma provides.

Certainly, there are factors that can be disadvantageous for implementing Six Sigma in a small business rather than a large business, such as lack of resources and expertise in change initiatives. However, there are also characteristics inherent in small businesses that can speed up the effective implementation of Six Sigma more than in large businesses, such as flexible process flows, a shorter decision-making chain, and higher visibility of senior management.

Six Sigma can work in any size business because the nature of Six Sigma is dependent upon characteristics inherent to any business, not on the size of a business. Six Sigma MAIC (measure, analyze, improve, and control) disciplines work no matter the size of the organization or even the size of the Six Sigma project.

Small businesses do have constraints that limit their ability to initiate a large scale Six Sigma implementation. However, there are ways to overcome these limitations. Small businesses don't have large reserves of excess cash to earmark for the massive training programs employed by the large corporations in implementing their Six Sigma programs. Small businesses generally cant afford to have full-time Master Black Belts on staff and may not have the personnel with the skills and expertise to step into the role of Black Belts without extensive training. A certified Six Sigma consultant can act as your Black Belt for the initial projects until you have generated sufficient savings to be able to provide some of those savings for training your own people. Training happens at a slower scale for smaller companies but it still happens. Financially, savings realized from the first set of projects usually justifies the entire cost of the Six Sigma training.

Once some members of the organization have been trained as Green Belts, Six Sigma projects proceed with Green Belts executing Six Sigma processes. Incrementally, Green Belts are developed into Black Belts and new Green Belts are trained. Using a more gradual training approach addresses many of the constraints of smaller companies and allows them to implement Six Sigma at a pace a small business can more easily manage.

There is a benefit to implementing Six Sigma in a smaller business. Because of the size of a small business, the financial results and cultural transformation that stem from Six Sigma will propagate more quickly through a smaller organization. Focusing the Six Sigma tools at virtually any properly scoped project will drive savings to your bottom line and achieve breakthrough change in your organization.:
Peter Peterka is the Principal Six Sigma Consultant in practice areas of DMAIC and DFSS. Peter has over 15 years experience in including implementation of Six Sigma for small business with a variety of organizations. For additional information please contact Peter Peterka at Six Sigma us.

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Saturday, December 1, 2007

Six Sigma – Business Realities

There are criticisms about Six Sigma which say that the methodology is an elitist technique. Through all this, Six Sigma has proven itself to be a highly effective management tool. Most of the incidences of roadblocks to Six Sigma have come from external sources. In the rare events of its failures, they are ultimately determined to have been caused by improper training of belts or Master Black Belts, not because of system errors.

How the Business World Looks at Six Sigma

Six Sigma is looked upon as a strategic business tool in the business circles, notwithstanding what others would like to think. However, it is regarded as the ultimate tool of improvement and profitability, able to both meet and exceed customer expectations and increase customer satisfaction levels.

Factors That Determine Six Sigma’s Success

Typically Six Sigma’s success depends a lot on two things. They are the steadfast commitment by top management to implementation and the success of the black belts as implementers.

The commitment of the top management is necessary until the completion of the program. The reasons cited for the lack of interest by management are basically financially oriented. Hefty consultation fees in millions of dollars that run for years and the training cost for the belts are the main reason - because Six Sigma takes time to implement, to show results and impact return on investment, the expenses incurred in Six Sigma implementation bears heavily on the bottom line of the company.

In addition to these reasons, there are roadblocks hit by black belts. These require intervention by Champions to diffuse tensions and resolve problems in implementation. These problems can be in the form of non-cooperation from a specific business division. Competition between divisions in the company can cause a few sparks to fly. In cases like these, upper management needs to take quick and decisive action to diffuse the tensions. If this fails, it can result in lack of motivation of the team.

The question on whether or not the belts succeed depends a lot on the training and their experiences. But unfortunately there is a big gap here as there is no centralized training or and no standardization. Universities, private institutes and corporations train Six Sigma candidates. Due to this, it is observed that there is a big question mark over the quality of training. Belts from different training backgrounds can fail to make a solid team, as there are chinks in Six Sigma training uniformity due to disparities in training levels.

Summarized View

You can summarize the business realities faced by Six Sigma as follows: 1. Huge cost and time required for implementation

2. Slow showing of financial benefits and customer satisfaction

3. Possibility of management losing interest midway

4. High cost of consultants

5. Skirmishes between the belts and the rest of the staff threatening team cohesiveness

6. Elitist notion of 6 sigma professionals; income disparities with the staff demotivate the latter

7. Financial benefit: 0.5% to 1% per project

Tony Jacowski is a quality analyst for The MBA Journal. Aveta Solutions – Six Sigma Online ( http://www.sixsigmaonline.org ) offers online six sigma training and certification classes for lean six sigma, black belts, green belts, and yellow belts.

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